Sheet Metal Structural Assembler I - Cherokee Fuselage (Full Time)
Department: All Openings
Sheet Metal Structural Assembler I Job Code: 7312G4 Grade: G4 Pay Type: Non-Exempt EEO Classification: Operatives Assists the Supervisor in the production of high-quality aircraft parts & assemblies following Piper Drawings, Process Specifications (PPS) and other manufacturing instructions. Assists in meeting or exceeding planned production and delivery schedules while maximizing company resources to achieve company goals.
Essential Job Functions: Performs or assists the Supervisor in the following tasks:
Assemble aircraft sheet metal structural assemblies including wing spars, wing sections, fuselage sections and associated flight controls such as Horizontal Stabs, Vertical Fins, Ailerons, Flaps, Rudders, Elevators, and Trim Tabs
Drill out, countersink, dimple, ream and chamfer holes on structural assemblies using air operated and electric hand drills, auto-feed drills, drill baskets, drill guides, countersinks, dimplers, and other common sheet metal assembly tools
Trim assemblies to fit and hand lay out parts maintaining designed gap tolerances, rivet edge distance requirements and other design features where parts are not fabricated to net dimensions.
Apply sealants on pressurized fuselage sections, fuel bays and other structural joints as necessary
Operate routers and grinders in areas requiring precision dimensions such as cabin windows, structural butt joints, etc.
Install mechanical, electrical & hydraulic system parts and accessories.
Inspect and buying off own and other Teammates work using Piper inspection certifications.
Maintain the departments compliance with Piper QAM/QIM and FAA requirements.
Interface within the department to resolve quality concerns in a timely and cost-effective manner.
Rework discrepancies as necessary. Assist with performing major and regular Material Review Board repairs, Standard repairs and modifications of aircraft due to customer directed or design changes.
Support continuous improvement efforts to improve the teams performance including schedule delivery, reduction of late work, elimination of quality defects & scrap, increasing productivity and generating cost reductions.
Partner with senior teammates within career path to receive and share practical knowledge for proper training to perform necessary job functions and requirements in order to attain satisfactory levels of performance and production effectivity.
Adhere and maintain all departmental compliance requirements such as Safety, Environmental Protection, FOD and Tool Control, 5S and other assigned programs.
Perform duties as assigned by supervision
Sheet Metal Structural Assembler II Job Code: 7312G5 Grade: G5 Pay Type: Non-Exempt EEO Classification: Operatives Assists the Supervisor in the production of high-quality aircraft parts & assemblies following Piper Drawings, Process Specifications (PPS) and other manufacturing instructions. Assists in meeting or exceeding planned production and delivery schedules while maximizing company resources to achieve company goals.
Essential Job Functions: Performs or assists the Supervisor in the following tasks:
Build complex fuselage sections, wing sections, as well as control surfaces requiring critical drilling, reaming, fitting, trimming with minimal quality defects at a high productivity rate.
Interact with Team Members & Pipers Manufacturing Support Teams as well as vendors, equipment suppliers, etc. when appropriate.
Rework major discrepancies as necessary. Performs major and regular Material Review Board repairs, Standard repairs and modifications of aircraft due to customer directed or design changes
Provide assistance when required during new product development, design, build and testing. This may periodically involve augmenting Experimental Flight Test Department in a variety of capacities in order to achieve critical program milestones.
Assist with root cause and corrective action of nonconforming material in order to reduce defects and scrap material.
Improve departmental performance by completing cost savings activities such as tooling improvements, eliminating waste, etc.
Ability to and willingness to receive and share practical knowledge, train, and mentor teammates within career path to perform necessary job functions and requirements in order to attain satisfactory levels of performance and production effectivity.
Adhere, maintain and assist teammates within career path to all departmental compliance requirements such as Safety, Environmental Protection, FOD and Tool Control, 5S and other assigned programs.
Perform duties of lower graded position within Career Path and other duties as assigned by supervision.
Senior Sheet Metal Structural Assembler Job Code: 7312G6 Grade: G6 Pay Type: Non-Exempt EEO Classification: Operatives Assists the Supervisor in the production of high-quality aircraft parts & assemblies following Piper Drawings, Process Specifications (PPS) and other manufacturing instructions. Assists in meeting or exceeding planned production and delivery schedules while maximizing company resources to achieve company goals.
Essential Job Functions: Performs or assists the Supervisor in the following tasks:
Leader of the area in all sheet metal assembly aspects, assists with any sheet metal assembly and leadership needs of the company
Work with other manufacturing areas to ensure production readiness for design changes. Provide assistance when required during new product development, design, build and testing.
Monitors departmental throughput and helps implement actions to attain departmental schedule requirements.
Serves as lead with the ability to guide and willingness to receive and share practical knowledge, train, cross-train and mentor teammates within career path to perform necessary job functions and requirements in order to attain satisfactory levels of performance and production effectivity.
Adhere, maintain, assist and train teammates within career path to all departmental compliance requirements such as Safety, Environmental Protection, FOD and Tool Control, 5S and other assigned programs.
Perform audits of areas within the department as required to maintain compliance with all FAA and Piper operational requirements. Initiate related operational process or procedural corrective action or request additional assistance from leadership or other support teams where necessary.
Perform duties of lower graded position within Career Path and other duties as assigned by supervision.
Career Path Minimum Position Qualifications To perform this job successfully, an individual must be able to perform each essential function satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions.
High school diploma or equivalent combination of education and experience
Related sheet metal assembly experience requirements:
o Sheet Metal Structural Assembler I: 3 years of experience preferred
o Sheet Metal Structural Assembler II: 3-5 years of experience; or *
o Senior Sheet Metal Structural Assembler: 5 years of experience; or * * Demonstrated verifiable competency through assignment of tasks and duties directly related to the position, confirming knowledge skills and abilities in lieu of experience.
Ability to work scheduled shift and hours, including overtime
Ability to work with minimal supervision
Use of hand and power tools as required
Follow all safety procedures
Ability to demonstrate sound judgement and effective communication skills (written and verbal).
Adhere to Piper Drawings, Process Specifications (PPS) and other manufacturing instructions Physical Demands
Demonstrates physical and functional ability to perform full anatomical range of motion to accomplish tasks. Evidence of visual and aural acuity and finger and hand dexterity to operate job specific equipment. Can withstand long periods of sitting, standing and/or constant walking. Ability to lift and carry up to 35 lbs. Other physical requirements include the ability to bend, kneel, crouch, twist, balance and reach above, out, and below. Mental Demands
Ability to foster collaborative relationships, to work well under pressure, to organize and synthesize new information, and prioritize tasks. Possesses critical thinking, analytical skills and flexibility. Ability to multi-task. Required detailed attention to work in an environment where interruptions need to be controlled. Demonstrates sensitivity to customer needs and expectations. Working Conditions
Environmental Demands and Exposure to Hazards: Works primarily inside and may occasionally work outdoors. May be exposed to odors, chemical agents, dust, fumes, gases, sharp objects, hazardous or moving equipment, wet slippery floors, and extremes in temperature and humidity.
Interacts regularly with various staff and employees, and occasionally with vendors, suppliers, community members and regulatory agency representatives. Operational Excellence
Supports all operational excellence initiatives ensuring full participation in all department services, continuous improvement efforts, and training programs. Quality Assurance
Maintains a safe, orderly working environment including FOD compliance
Ensures that Piper Aircraft, Inc. corporate compliance policies are adhered to
Adheres to organization and department policies and procedures Compliance
Responsible for ensuring compliance with laws, rules and regulations appropriate to job function.
Comply with all organizational policies and standards regarding ethical business practices.
Work ethically and with integrity; upholds organizational values.
Maintains compliance with company safety policies and procedures, OSHA, and EPA regulations including Personal Protective Equipment (PPE), behaviors, physical space and hazardous waste disposal procedures. Communicates Effectively
Delivering timely communications that convey a clear understanding of the unique needs of different information exchanges related to functional tasks, workplace initiatives, requirements, and cross functional interactions.
Decision Quality
Makes good and timely decisions that keep the organization moving on-time with deliverables Optimizes Work Processes
Knows and contributes the most effective and efficient processes to get things done, with a focus on continuous improvement. Attention to Detail
Takes responsibility for a thorough, accurate, and detailed method of completing work tasks Drives Results
Overcomes adversity, consistently achieving quality results - even under demanding deadlines and unexpected operating circumstances Teamwork
Interacts, partners, and collaborates effectively with others, positively contributing to overall department and organizational deliverables and results.
