With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fast
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Manufacturing Engineer Level 2

Precision Castparts Corp. • 
Irvine, California, United States
Position Type: Permanent
Job Description:

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Business Profile:

PCC Fasteners offers comprehensive product lines that cover virtually every aerospace fastening application, we produce fasteners, precision components, tooling, and engineered system solutions for the automotive, defense, industrial machinery, and other performance-driven markets

PCC Fasteners products&39; manufacturing operations are spread over four continents, forming a network of industry-leading companies, which enables our customers to utilize our experience and deep product knowledge wherever they need it. Embedded in a culture of continuous improvement, our assets and industry leadership insure that we will consistently deliver our customers the best value in the markets we serve.

Location Profile:

Headquartered in Irvine, CA, Shur-Lok manufactures fastening systems with superior locking devices for critical requirements including engine module assembly, structural assembly, rotor blade attachment, and aircraft engine shaft and spindle applications. Operations at the Irvine location include: CNC Machining, CNC Waterjet Cutting, Laser Marking, Heat Treating, NDT, and EDM.

Position Summary:

The Manufacturing Engineer, shall support the business in areas of product development; process improvement; daily production support; project manage key programs; analyze and interpret technical data (engineering drawings, specifications, purchase orders, etc.) and create shop routings, operations sheets, tools, and other necessary processes and equipment to produce a high quality product.

Primary Duties & Responsibilities:

  • Develop and write detailed instructions for the manufacture of products.
  • Analyze production data and look for trends indicating potential problems and develop solutions for potential problems.
  • Provide process control systems in the form of instructions, standards, data collection and feedback loops.
  • Utilize PCC toolbox such as Lean Six Sigma in order to improve factory performance.
  • Create tooling and fixtures to support production needs.

Required Skills:

  • Ability to read documents such as safety rules, operating and manufacturing instructions, blueprints and procedure manuals in English.
  • Excellent computer skills with expertise in Microsoft Excel, Word and PowerPoint.
  • ERP system knowledge.
  • CAD or 3D modeling system operation knowledge a plus.
  • Ability to think spatially and creatively at an advanced level.
  • Strong understanding of geometric dimensioning and tolerancing (GD&T)
  • Must have proven experience in performing time studies and setting routing standards.
  • Ability to analyze and plan work force utilization, space requirements, workflow, and designs layout of equipment and workspace for maximum efficiency and safety.
  • Proven high level of creative problem solving ability.
  • Uses Inspection equipment: Calipers, Micrometers.

Desired Skills:

  • Highly organized, self-motivated individual who can work independently as well as work effectively in a collaborative team environment.
  • Strong oral and written communication skills – must be able to write detailed reports, correspondence and procedures
  • Strong interpersonal and leadership skills

Experience & Education

  • Bachelor of Science in Manufacturing or Industrial Engineering or related engineering degree.
  • 4+ years of manufacturing engineering experience.
  • Must have the ability to reason and arrive at conclusions with minimum help and have a basic understanding of statistics.
  • Advanced math skills including statistical analysis and trigonometry required.
  • Proficiency in Microsoft Excel and CAD software (SolidWorks) required.
  • Must be able to demonstrate team work, collaboration, creativity, and innovation.
  • Self-motivated with strong written and verbal communication skills; ability to effectively prepare and deliver technical reports and presentations.
  • Working knowledge and application of Lean Six Sigma.
  • Ability to lead and function in a team environment, while effectively communicating across various levels of the organization.
  • Lean Manufacturing and Six Sigma Certification is a plus.
  • CNC programming is a plus
  • Understanding of standard machining tooling is a plus (drills, taps, inserts, reamers, etc.)

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to stand; use hands to finger, handle, or feel; reach with hands and arms; and talk or hear.  The employee frequently is required to walk, sit; climb or balance; and stoop, kneel, crouch, or crawl.  The employee must frequently lift and/or move up to 35 pounds.  Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus.

Work Environment 

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is occasionally exposed to airborne particles and vibration. The noise level in the work environment is usually moderate.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.
For informational purposes only, the range of pay for this role is $85,300 to $127,900 US Dollar (USD) Salaried based on a variety of factors. For informational purposes only, this role is eligible to participate in the Company’s Quarterly Cash Bonus Plan, paid out at the quarterly bonus factor of 2X the Company’s bonus multiple, based on the Company’s performance in the applicable quarter. Employees will receive 120 hours paid time off every year. Employees will also receive 10 paid holidays. Employees (and their families) are eligible to participate in the company&39;s medical, dental, vision, and basic life insurance. Employees are eligible to enroll in the Company’s 401(k) plan.
This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To be qualified to work in this facility, a successful applicant must be a U.S. Person, as defined in those regulations, and able to supply evidence of that qualification prior to starting work or be authorized to receive controlled information under a specific license or permission from the relevant government agency. The U.S. export control regulations define a U.S. person as a U.S. Citizen, U.S. National, U.S. Permanent Resident (i.e. &39;Green Card Holder&39;), and certain categories of Asylees and Refugees.
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